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CompositesWorld·· 12d agoFeaturedPulse Score74

ReForm Composites Commercializes Thermoplastic Pultrusion for Continuous Fiber TPC Profiles

Unlocking Scalable, High-Volume Continuous Thermoplastic Composites

Executive Overview

ReForm Composites has commercialized a thermoplastic pultrusion process that uses off-the-shelf thermoplastic prepreg tapes instead of dry rovings, eliminating in-line impregnation and enabling continuous fiber TPC profiles to be produced many times faster than traditional thermoset pultrusion for simple sections.

Manufacturing & Process Note

Thermoplastic pultrusion using pre-impregnated tapes eliminates in-line impregnation, but the higher melt viscosity of thermoplastics still constrains line speed and achievable profile thickness compared with thermoset systems. Commercial viability in cost-sensitive construction depends on tape supply pricing and demonstrated joint-deflection performance against steel dowels.

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Source: CompositesWorld · compositesworld.com